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"force both Mach3 and Windows to restart."

I would guess Windows is used for the higher-level functionality (GUI, possibly format conversions), while Mach3 does the lower-level stuff that requires precise timing.

Adding a second OS makes sense as it makes it way easier to keep the real-time stuff real-time.

Using XP embedded for the top layer shouldn't be that big of a risk. It may have lots of known exploits, but you can remove lots of the attack surface, and an alternative GUI may not have seen much security auditing.



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